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FR-1418 BGA System (Manual Z-axis)
Part Number: FR1418-02
The Hakko FR-1418 BGA Rework System is constructed of heavy-walled aluminum castings for unsurpassed precision and stability and uses precisely controlled solder reflow profiles. The system features a unique gantry style construction similar to that of a pick-and-place machine, which allows the PCB to remain stationary while the head moves to accomplish the X, Y, Z and Theta alignment.
The Z-axis travel and component placement is manually controlled. The bottom heater is a dual zone (12 x 20 inches) large area, low mass infra-red heater that provides fast, efficient heating and eliminates board warping.
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GANTRY SYSTEM • Unique gantry system allows the PCB to remain stationary while the head is manually moved to accomplish the X, Y, Z and Theta alignment. • The design allows the capacity to rework boards up to 14 x 18 inches in a smaller footprint with simple board fixture. • Rigid structure for stability and accurate component placement • Rapid movement handle allows fast, easy X-Y alignment along smooth motion gantry • Fine adjust with fine-threaded adjustment knobs |
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BOARD and COMPONENT CAPACITY • Board capacity: 2 x 2 inch minimum, 14 x 20 inch maximum (larger board sizes possible) • PCB thickness up to 0.25 inch (6.4 mm) • Able to remove components up to 1.5 in. tall • Component sizes: 0.08 inch (2.0 mm) square minimum, 2 inch (51 mm) square maximum • Able to handle both grid array and leaded-typed components (BGA, CGA, QFP, LCC, TSOP and many others.) • Placement accuracy to +/- 0.002 inches • Fully adjustable PCB holding fixture standard |
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CONTROL SYSTEM |
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1000W TOP HEATER • Forced convection hot gas system • Heater head with built in vacuum pick-up and Theta adjustment • Various interchangeable vacuum tips and cups available • Low, medium, and high gas flow |
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LOW MASS INFRARED PREHEATER • Large area, low mass infra-red heaters provides fast, efficient heating and eliminates board warping • Standard: 750W single zone IR array (10x12") • Optional: 1500W single zone High Density IR array (10x12") • Optional: 1500W dual zone IR array (12x20") • Optional: 3000W 240V two zone High Density IR array (12x20") • True proportional control (0-100% power) |
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FOUR (4) THERMOCOUPLE INPUT PORTS • Real-time process monitoring and development • TEACH, BOARD and two SPARE thermocouples • Control system graphs thermocouple temperatures |
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OPTICS • Beam-splitting prism allows LookUp/LookDown vision with LED lighting • Top and bottom lighting independently adjusted • Optional Pan and Tilt mirror allows zoom in and scanning of image |
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CCD VIDEO CAMERA • Color camera with fixed mirror • Focus, zoom and aperature control |
SPECIFICATIONS
Part Number | FR1418-01 |
Power Consumption | 120 VAC, 15A |
Preheater, low mass IR | 750W
Single Zone 254 x 305 mm (10 x 12 inch) Proportional control 20-100% |
Top Heater, forced convection hot/gas | 1000W |
Dimensions | 711 x
711 x 711 mm (28 x 28 x 28 inch) |
Weight | 57 kg (125 lbs.) |
Supply Air | 483 kPa
(70 PSI)
5 CFM (Dry, Filtered) 1/8 inch NPT female inlet 3/8 inch (10mm) min. |
Standard Accessories Pack
Qty | Part Number | Description |
2 | 222-510 | Bottom IR Heater Lamp 500W |
3 | 222-512 | Type K 36 Ga. Thermocouple |
1 | 222-513 | Standard Vacuum Cup 0.28 Dia. |
1 | 222-514 | Optics Calibration Tip |
1 | 222-515 | Optics Calibration Plate |
1 | 222-528 | HMI Software |
1 | n/a | HMI Workstation CPU |
1 | n/a | Flat Panel Monitor for HMI Workstation |
1 | n/a | Video capture card for HMI Workstation |
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222-525 Vacuum Cup Fitting 5mm$33.375mm DIA vacuum cup fitting for the FR-1418 ...
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222-526 Board Support Rail$648.17Bottom board support rail for the FR-1418 ...
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222-528 FR-1418 Thermal Analysis & Control Software$2,777.77Thermal Analysis & Control Software for the FR-1418 ...
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222-529 Pan & Tilt Mirror$648.17Retro fit pan and tilt mirror mount for the FR-1418 ...
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222-530 Vacuum Cup 9mm$18.579mm DIA vacuum cup for the FR-1418 ...
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222-531 Vacuum Cup Fitting 9mm$63.379mm DIA vacuum cup fitting for the FR-1418 ...
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222-532 Vacuum Cup 12mm$22.2712mm DIA vacuum cup for the FR-1418 ...
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222-533 Vacuum Cup Fitting 12mm$74.1712mm DIA vacuum cup fitting for the FR-1418 ...
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222-535 Left/Right Rail Support$833.37Left and right rail support for the FR-1418 ...
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222-536 Board Edge Support (Long Reach)$296.37Board edge support with long reach for the FR-1418 ...
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999-216 Air Hose Kit$28.87Air hose kit for the DPF-200,FM-205/2024,FR-1418 ...
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222-510 Replacement IR Heater Lamp$13.97Replacement IR bottom heater lamp for the FR-1418. ...
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222-511 Replacement Optics Bulb$22.17Standard optic replacement bulb for the FR-1418 ...
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222-513 Vacuum Cup 8mm$15.578mm DIA standard vacuum cup for the FR-1418 This part number has been replaced with 222-584...
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222-514 Optics Calibration Tip$103.67Optics calibration tip for the FR-1418 ...
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222-515 Optics Calibration Plate$84.97Optics calibration plate for the FR-1418 ...
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222-525 Vacuum Cup Fitting 5mm$33.375mm DIA vacuum cup fitting for the FR-1418 ...
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222-526 Board Support Rail$648.17Bottom board support rail for the FR-1418 ...
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222-529 Pan & Tilt Mirror$648.17Retro fit pan and tilt mirror mount for the FR-1418 ...
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222-530 Vacuum Cup 9mm$18.579mm DIA vacuum cup for the FR-1418 ...
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222-531 Vacuum Cup Fitting 9mm$63.379mm DIA vacuum cup fitting for the FR-1418 ...
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222-532 Vacuum Cup 12mm$22.2712mm DIA vacuum cup for the FR-1418 ...
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222-533 Vacuum Cup Fitting 12mm$74.1712mm DIA vacuum cup fitting for the FR-1418 ...
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222-535 Left/Right Rail Support$833.37Left and right rail support for the FR-1418 ...
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222-536 Board Edge Support (Long Reach)$296.37Board edge support with long reach for the FR-1418 ...
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222-524-01 Vacuum Cup 5mm$13.87Vacuum cup with 5mm diameter, for use with the FR-1418 BGA Rework System. ...
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222-548 Standard Density Preheater$1,796.37750w Standard density preheater, field upgrade, for use with the FR-1418 BGA System. ...
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222-551 Vacuum Stem$44.47Vacuum stem replacement for the FR-1418 ...
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222-562 White LED Board$133.37White, LED Board, Standard with 2 banks, for use with the FR-1418 Preheater ...
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222-563 Blue LED Board$133.37Blue, Standard, LED Board with 2 Banks, for use with the, FR-1418 Preheater ...
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222-584 Vacuum Cup 7-8mm$22.277-8mm DIA vacuum cup for theFR-1418...
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